Table of Contents
Critical Warning:
Missing just 2-3 general condition items can turn a profitable project into a loss. General conditions typically represent 8-15% of total project cost, yet many estimators either forget them entirely or underestimate their true cost.
What Are General Conditions?
General conditions are the indirect costs required to complete a construction project that aren't directly tied to installing materials. They're the "everything else" category that supports your field crews and keeps the project running smoothly.
Think of it this way: Direct costs are shingles, underlayment, and the roofers installing them. General conditions are the project manager supervising the work, the dumpster for tear-off debris, the temporary toilets, the permits, and the insurance certificates.
Key Difference:
General Conditions: Indirect project costs (supervision, permits, safety, temporary facilities)
Overhead: Company operating costs (office rent, utilities, admin staff)
Profit: Your compensation for risk and running the business
Why General Conditions Matter
General conditions can make or break a project's profitability:
- They're often 8-15% of total cost - On a $100,000 project, that's $8,000-15,000
- They're required but easy to forget - You can't skip permits or dumpsters
- They compound quickly - Long projects accumulate supervision, toilets, and storage costs
- They're non-negotiable - Unlike materials, you can't value-engineer most general conditions
- They vary by project - Commercial jobs have different requirements than residential
Complete General Conditions Checklist
Use this comprehensive checklist for every estimate. Not every item applies to every project, but review each one:
1. Project Management & Supervision
- Project Manager Time: Hours spent managing the project (not in the field installing)
- Superintendent/Foreman: On-site supervision and coordination
- Pre-construction Meetings: Time spent before work begins
- Site Visits & Inspections: Progress checks, punch list walkthroughs
- Scheduling & Coordination: Coordinating with other trades, owner, architect
- Submittal Preparation: Product data sheets, shop drawings, samples
- Closeout Documentation: As-builts, warranties, O&M manuals
Estimating Tip:
Calculate PM/superintendent time based on project duration, not just size. A small complex project might need more supervision than a large simple one.
2. Permits, Fees & Bonds
- Building Permits: Municipal or county fees (typically 0.5-2% of contract value)
- Plan Review Fees: Separate from permit in some jurisdictions
- Performance Bond: Usually 1-3% if required (common on public work)
- Payment Bond: Protects subs and suppliers
- Bid Bond: If required for proposal submission
- Special Permits: Fire department access, crane permits, street closures
- Inspection Fees: Third-party inspections (fire marshal, structural, etc.)
3. Insurance & Certificates
- Project-Specific Insurance: Builder's risk, additional coverage for high-value projects
- Certificate of Insurance (COI) Fees: Processing fees from your agent
- Additional Insured Endorsements: Adding GC or owner to your policy
- Increased Liability Limits: If project requires higher than your standard coverage
- Inland Marine/Tools Insurance: For valuable equipment on site
4. Temporary Facilities & Utilities
- Portable Toilets: $150-300/month per unit (more for occupied buildings)
- Dumpsters: $300-800+ depending on size and haul frequency
- Temporary Fencing: Job site security and safety barriers
- Temporary Power: Generator rental or temporary service drop
- Temporary Water: Hose bibs, water tanks, or taps
- Job Site Trailer/Office: For large commercial projects
- Storage Containers: Secure tool and material storage
- Temporary Heat/AC: For working in extreme conditions or occupied buildings
5. Safety & Protection
- Fall Protection Systems: Guardrails, harnesses, lifelines, anchors
- Scaffolding Rental: By week or month depending on project duration
- Safety Netting: Debris nets, personnel nets
- Signage: Safety signs, project signs, no trespassing
- Barricades & Caution Tape: Protecting public areas
- First Aid Supplies: OSHA-required kits
- Safety Equipment: Hard hats, vests, safety glasses for visitors
- Fire Extinguishers: Required on most job sites
- OSHA Compliance: Training, documentation, inspections
6. Site Protection & Cleaning
- Floor Protection: Ram board, plywood, carpet protection
- Wall Protection: Corner guards in occupied buildings
- Window/Door Protection: Covering during work
- Dust Control: Tarps, plastic barriers, zipper walls
- Daily Cleanup: Labor hours for end-of-day cleaning
- Final Cleanup: Detailed cleaning before owner occupancy
- Landscape Protection: Protecting existing plants, grass, hardscape
- Driveway Protection: Plywood paths for equipment
7. Equipment & Tools
- Lift Rental: Scissor lifts, boom lifts, bucket trucks
- Crane Service: For heavy material lifts
- Dumpster/Conveyor Belt: Tear-off material removal
- Generator Rental: If no site power available
- Compressor/Nailer Rental: If not using your own equipment
- Small Tools: Consumable blades, bits, supplies
- Equipment Delivery/Pickup: Transport fees for rentals
8. Materials Handling & Logistics
- Material Deliveries: Delivery fees not included in supplier quotes
- Crane/Boom Truck: Getting materials to roof
- Material Hoisting: Elevator use fees in high-rises
- Staging Area Rental: Off-site if no on-site storage
- Fuel Surcharges: For remote projects
- Small Quantity Charges: Multiple trips for phased work
9. Testing & Quality Control
- Flood Testing: Before roofing warranty activation
- Infrared Scanning: Moisture detection on existing roofs
- Core Samples: Testing existing roof assemblies
- Third-Party Inspections: Required by some manufacturers
- Warranty Registration: Manufacturer inspection fees
- Documentation/Photos: Time for progress photos, reports
10. Miscellaneous
- Shop Drawings: CAD work for custom details
- As-Built Drawings: Documenting changes from original plans
- Cutting & Patching: Coordination with other trades
- Winter Conditions: Snow removal, heating, weather protection
- Overtime Premium: If tight schedule requires OT
- Small Tools Allowance: Consumables, wear items
- Communication: Job phone, two-way radios
- Copies & Printing: Plan sets, submittals, RFIs
How to Calculate General Conditions Costs
Method 1: Line Item Breakdown (Most Accurate)
Estimate each item individually based on project specifics:
Example: 3-Week Commercial Roof Project
| Project Manager (30 hrs @ $75/hr) | $2,250 |
| Superintendent (3 weeks @ $1,200/week) | $3,600 |
| Building Permit | $850 |
| Performance Bond (2% of $100k) | $2,000 |
| Portable Toilet (3 weeks @ $200/week) | $600 |
| Dumpster (40-yard, 3 hauls @ $500) | $1,500 |
| Scaffolding Rental (3 weeks @ $800/week) | $2,400 |
| Safety Equipment & Signage | $400 |
| Floor/Wall Protection | $300 |
| Final Cleanup (16 hrs @ $25/hr) | $400 |
| Submittal Preparation (8 hrs @ $60/hr) | $480 |
| Miscellaneous (copies, photos, etc.) | $200 |
| Total General Conditions | $14,980 |
| Direct Costs | $85,020 |
| Total Project Cost | $100,000 |
| GCs as % of Total | 15.0% |
Method 2: Percentage of Direct Costs (Quick Estimate)
For preliminary estimates, apply a percentage based on project type. Use this only for rough budgets, then refine with line items:
Warning:
Percentage methods are quick but less accurate. Always use line-item breakdown for final proposals.
Typical Percentages by Project Type
| Project Type | GC Range | Notes |
|---|---|---|
| Small Residential ($5k-20k) | 3-6% | Simple permit, minimal supervision |
| Large Residential ($20k-100k) | 5-8% | More coordination, protection needed |
| Small Commercial ($50k-200k) | 8-12% | Bonds, submittals, coordination |
| Large Commercial ($200k+) | 10-15% | Full project management required |
| Occupied Buildings | 12-18% | Heavy protection, coordination, phasing |
| Government/Public Work | 15-20% | Bonds, prevailing wage, compliance |
| Remote/Difficult Access | 10-15% | Extra logistics, travel time |
Common Mistakes to Avoid
1. Using the Same Percentage for Every Project
A 1-week residential project has vastly different GCs than a 3-month commercial project. Always adjust based on duration, complexity, and project type.
2. Forgetting Duration-Based Costs
Toilets, dumpsters, scaffolding, and supervision are time-based costs. If the project takes 4 weeks instead of 2, these costs double. Always calculate based on realistic schedule.
3. Not Reading Division 01 Specifications
Division 01 of the specifications spells out general requirements: who provides temporary facilities, safety requirements, testing, submittals, and closeout procedures. Read it carefully for every commercial project.
4. Assuming GC Provides Everything
On subcontractor work, verify what the GC provides vs. what you must provide. Don't assume they're providing toilets, dumpsters, or scaffolding. Get clarification in writing.
5. Underestimating Submittal Time
Commercial projects require submittals: product data sheets, shop drawings, samples, and coordination. This takes real time from qualified staff. Budget 8-20 hours minimum for typical roofing submittals.
6. Not Planning for Weather Delays
If weather extends your project, time-based GCs continue accruing. Consider a contingency for winter projects or rainy seasons.
Pro Tip:
Create a master general conditions spreadsheet with typical costs for your area. Update it quarterly with current rental rates, permit fees, and hourly costs. This makes estimating faster and more accurate.
Get the Complete Estimating Checklist
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